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Shoei Safety Concept (SSC)
The philosophy of Protection: The properties of Shoei helmet is expected to
provide are determined by the company's philosophy regarding the provision
of "real" rider safety and fall into three general categories.
Three Helmet Requirements:
A crash helmet must provide the rider with the highest level of protection
in a variety of traffic situations: during high speed motorway rides,
leisurely rides in the country and naturally in busy inner city traffic.
Although a helmet is mainly designed to protect the rider's head, this alone
is of little use if the pleasure of motor bike riding is spoiled due to a
lack of wearing comfort. In all cases, therefore, guaranteeing that each
helmet ensures "safety, comfort, and passion" is of utmost important at
Shoei.
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The Shoei Safety Concept:
Depending on personal experience, the opinions of motorbike
riders as to what constitutes ideal protection are likely
to differ. However, defining one's own objective "safety
standard" would be less easy. The Shoei Safety Concept was
thus developed to guarantee objective riding safety. The
level of protection provided by Shoei products revolves
around two main factors: Passive Protection + Preventive
Protection |
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Passive Protection:
A crash helmet is designed to protect the head of the rider
against an impact. Generally speaking, various international
standards like the ECE 422/05 standard
in Europe have to be fulfilled during crash helmet production
and proof has to be furnished that the |
requisite level of helmet protection can be achieved during mass
production. Thanks to the qualit control system operated at
Shoei, no product is
permitted to leave production without strict quality control. |
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Preventive Protection:
The Shoei Safety Concept also involves optimizing wearing
comfort. A crash helmet with perfect fit can contribute to
increasing rider's concentration & can
thus reduce the risk of accident. Taking the various traffic
situations in which a crash helmet can be used |
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into consideration, increasing wearing comfort is the object of
continuous further development work at Shoei. |
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Manufacturing of the 1st motorcycle helmets approved per JIS.
Shoei is more than just a brand. It is an unmatched, unyielding commitment
to safety and comfort that is race born and rider tested. For more than 40
years, Shoei has pioneered new technologies that have revolutionized the
industry. When combined with our exacting standards and craftsmanship, these
innovations have led to the creation of the world's most advanced helmets. |
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GRV is awarded:
The SHOEI Quality
SHOEI stands for over 40 years of pioneering spirit, perfectionism and
uncompromising concentration on safety and quality. No idea is too good, no
safety standard too high and no processing is too precious to make us think
that we have already reached the optimum. SHOEI Helmets are subject to
continuous improvement.
Whatever you experience with your bike – SHOEI´s best wishes for your Safety
will accompany you when you ride.
SHOEI has been dedicated to the development of superior helmet technology
since 1958. |
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Iwate Japan Factory
Our company was started by the immense spirit & determination of its
founder Eitaro Kamata, who designed & used his first products exclusively
for the racing sector.
What's amazing even by today’s standards is the pace at which SHOEI became
popular all over the world: starting in late sixties, SHOEI’s reputation
as top quality brand spread first over the U.S., then later all over the
motor markets of Europe.
What is also amazing is that everybody who was ever involved in the motor
field can spell the name SHOEI, in spite of the fact that we are a team of
less than 500 people worldwide. |
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Introduction of the first and still only true dual liner
ventilation system
But what is most amazing, especially to a Western observer, is the
dedication of our factory staff. SHOEI manufactures all helmets (and
all helmet parts) in Japan, even though manufacturing costs there
have long since exceeded the
level in many European countries. Why? Because the men and women in
our factories take every single helmet as a
personal challenge. Faulty products are practically unheard of, as
every single piece reflects the spirit, ambition and attention to
detail that is so typical of SHOEI. To you as a motorcycle rider and
customer, we emphasize that you will |
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feel and enjoy this quality every time you put on your Shoei
helmet. Do not miss that pleasure. |
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Introduction of the detachable interior system for Shoei Helmets
Technical Information:
Shoei is committed to producing products that provide top-notch protection
and extreme
comfort so that you can enjoy your ride. Our design and
technical teams have spent thousands of hours studying everything from
aerodynamics to human physiology in order to achieve this goal. |
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Manufacturing Process:
Shoei helmets are constructed using AIM or Advanced Integrated Matrix,
technology. AIM is a process whereby organic fibers are combined with
fiberglass and hyper performance fibers to form the helmet's outer shell.
This results in an outer shell that provides an ideal level of impact
absorption, sufficient elasticity, light weight and a high degree of
rigidity.
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Iwate Japan Factory
Our company was started by the immense spirit & determination of its
founder Eitaro Kamata, who designed & used his first products exclusively
for the racing sector.
What's amazing even by today’s standards is the pace at which SHOEI became
popular all over the world: starting in late sixties, SHOEI’s reputation
as top quality brand spread first over the U.S., then later all over the
motor markets of Europe.
What is also amazing is that everybody who was ever involved in the motor
field can spell the name SHOEI, in spite of the fact that we are a team of
less than 500 people worldwide. |
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SNELL CERTIFIED
Snell:
We have spent 40 years studying riders and testing different helmet designs
to create our award winning line of helmets. By combining different shapes
and shell sizes with our patented liner cooling systems, Shoei has created
the most comfortable helmets on the road today. |
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Forming of the Fibre Mats
Are motorcycle helmets still just crash helmets or are they the upper part
of a racer’s outer skin which is smothered by publicity badges? F.J.
Schermer visited the SHOEI factory in Japan and now knows that they are real
works of art, manufactured by hand in an intricate and caring process. The
primordial basis for quality is precision. Everything is clean, it
would be easier to imagine being in a pharmaceutical factory than in
helmet production. The pre-formed, |
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accurately weighed fiber mats and the resin are
ready to be placed into the steel "baking form". |
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Baking of the Helmet
Shell
A slack rubber balloon is then pushed into the form and 120&Mac176;C
hot steam is blown into the balloon blowing it up to five bars. The
mats are thus pressed exactly into the form and actually "baked" for
15 minutes. SHOEI produces three completely different helmet shells:
for the domestic, American and European markets. This is one of the
secrets of the excellent fit of the helmets. |
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Cutting of the Helmet Skull
After the helmet shells have been cut with water jets and laser beams, the
rest of the production is done by hand. The factory staff check the outer
shells again and again looking for rough spots. The decals are applied in a
bath of water, absolutely no air bubbles should remain. |
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Visual & Physical Inspection
The helmet then goes to the Test and Homologation Department where it
undergoes extensive tests according to all worldwide homologation
procedures. Helmets are taken out of production at irregular intervals and
tested, tested, tested. Wind turbulence is simulated in the wind tunnel. The
slightest bulges or changes at the edges have an
influence as to how smooth
the helmet lies in the wind or how noisy or silent it is. |
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Application of Graphics/Decals
After a day’s visit it was established: typical Japanese quality is produced
here by hand. This is why SHOEI helmets can be classified among the best if
not the best in the world. |
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